Many different types of valves are used in nuclear power plants. An in-operation inspection method has been developed and studied for motor operated valves. The method is based on diagnosis techniques which utilize measurement data of in-operation valves and a degradation model which utilize aging test data. The method is expected to terminate the unnecessary overhaul of valves and realize high reliability and economy. One problem with valves is fluid leakage due to packing degradation. An estimation method for the interval between valve inspections was proposed in addition to explanation of the packing degradation mechanism. The packing degradation mechanism is thought to be as follows. 1) Thrmal aging by high temperature fluid 4) Contact stress drop 2) Scattering of packing material 5) Fluid leakage 3) Weight loss (Volume loss)Therefore, weight loss is adopted as a heat degradation index of valve packings (gasket and gland packings). The long-term (_$B!A_(J10, 000 hours) weight loss was studied experimentally at high temperatures (200_$B!A_(J400 _$B!n_(J). From these results, a heat degradation (a weight loss) model was proposed based on chemical kinetics. The degradation model is able to estimate lifetime of packings and to determine the interval between valve inspections by comparing the calculated value with the limit weight for leakage.
The research was carried out by the Japan Power Engineering and Inspection Corporation (JAPEIC) which was entrusted by the Ministry of International Trade and Industry (MITI).