Improvement of ultrasonic examination capability in austenitic stainless steel weldment is one of the important problems for ensuring the integrity of component in nuclear industry. Many efforts have been devoted in order to overcome the difficulty of defect detection and sizing capability of ultrasonic examination in such materials. Reason of such difficulty occurs due to elastic anisotropy and elongated crystals. Ultrasonic beam is skewed in such materials, and many structural noises and attenuation are observed in quite different from isotropic materials. This will lead to the problems in detecting, locating and sizing of a defect. In order to address these problems, development of a computer simulation system has been started. Computer simulation which is based on the numerical analysis has the benefit such as better understanding of the wave propagation process in the weldment, and as a tool for parameter studies for understanding the influence of the probe parameters, defe ct characteristics, and examination method on the examination results. A large-scale finite element program for over 10 million nodes are developed in two dimensional isotropic materials, for the detailed analysis of the complicated wave propagation behavior and of the detected waveform in the weldment.
The simulation result using this analysis program has corresponded good in the results of actual ultrasonic experiment with regard to the defect detection characteristics and waveform distortion on the weldment and the cladding. Then, it is recognized that this analysis program is effective for the evaluation of the wave propagation behavior in a weldment, and for the selection of the suitable examination methods and parameters.
Moreover, the possibility has obtained for the further large-scale analysis by the development of the hybrid analysis algorithm which combined the high-speed ray-tracing analysis method and the finite element method.