NDTnet 1998 July,
Vol.3 No.7
DB TEMA, Copyright FIZ Technik.
AN M98022006 640; Update: 19980318.
MJ Schiene; Thermitschweissen; Eigenspannung; Neutronen.
TI Residual stresses in alumino-thermic welded rails.
TC E Experimentelle Abhandlung.
AB Neutron strain scanning has been used to map the residual stress
field that is generated in a railway rail by a standard gap alumino-
thermic weld made using routinely specified procedures. The
longitudinal and vertical residual stress fields in the sections well
away from the weld are characteristic of many unwelded rails, being
generally tensile in the head and foot with balancing compression in
the web. In the vicinity of the weld the residual stress patterns are
very different. At the top and bottom surfaces of the rail the
longitudinal residual stress field is strongly compressive, which is
generally beneficial in that it would tend to inhibit the initiation
and propagation of fatigue cracks from surface defects. Just at the
surface the vertical residual stress attenuates to zero but
internally, in the web region, both longitudinal and vertical
components of the residual stress field are strongly tensile, which
increases the susceptibility of that region to crack initiation and
propagation from internal material defects. This pattern is
consistent with practical operating experience, which is that most of
the small proportion of alumino-thermic welds that do fail do so as a
result of porosity or inclusions in the weld. It is found that the
'boundaries' of the 'weld type' residual stress fields do not
coincide with the boundary of the weld, nor of the heat-affected
zone, but correlate reasonably well with the positions of the
extremities of the mould assembly and with the location of the
steepest longitudinal temperature gradients.
AU Webster-P-J; Mills-G; Wang-X-D; Kang-W-P; Holden-T-M.
IN Univ. of Salford, GB; Chalk River Lab., Ontario, CDN.
SO Zeitschriftenaufsatz: Journal of Strain Analysis for Engineering
Design, Band 32 (1997) Heft 6, Seite 389-400 (12 Seiten, 9 Bilder, 2
Tabellen, 11 Quellen).
LG EN English.
AV TIB-ZN1347/LferZ322.
CC 3BB *Mechanik von Festkoerpern, Fluessigkeiten, Gasen*
3IGX *zerstoerungsfreie Pruefung von Werkstoffen/Bauteilen*
3LNB *Schweissen, Loeten*.
MN EISENBAHNSCHIENE; STOSS:SCHIENE; SCHMELZSCHWEISSEN; EIGENSPANNUNG;
NEUTRONENSTRAHL; ZERSTOERUNGSFREIE-WERKSTOFFPRUEFUNG;
thermitverfahren.
YR 1997.
ED 199804.
PT JL Long journal article.
TP 4613 J-of-Strain-Anal-f-Engng-Des.
IR IN=Univ-of-Salford; IN=Chalk-River-Lab.
Information was provided by BAM
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D-12205 Berlin
Email: michael.hundt@bam.de
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