THE PRACTICAL APPLICATION OF SOLID COUPLED ULTRASONIC TRANSDUCERS
Bruce Drinkwater And Peter Cawley
Dept. Mechanical Engineering, Imperial College, Exhibition Road, London, SW7 2BX, UK
Keywords: Wheel probe, dry coupling, solid coupling, coupling consistency, ultrasonic scanning
ABSTRACT The operation of a solid coupled wheel probe of centre frequency 3.8 MHz and a solid coupled contact transducer (static probe) of centre frequency 7 MHz are described. both devices output broadband pulses and can be used with a standard ultrasonic test set with no extra amplification or signal processing. The wheel probe is designed for rapid scanning of structures and the static probe for point measurements. Both devices employ a low loss rubber which allows increased design flexibility. When the wheel probe was scanned over a uniform aluminium plate with a smooth surface an amplitude variation of ±6% (±0.5 dB) was measured. This signal variation was due to coupling variation at the tyre- test structure interface and so defines the best accuracy currently possible with the wheel probe. An automotive steel- adhesive-steel adhesive joint, a stainless steel to aluminium bond, and a carbon to copper bond were successfully interrogated with the wheel probe. Practical measurement problems associated with these applications are discussed. The static probe was found to give similar time domain results to the wheel probe. If time-of-flight measurements are required rather than amplitude measurements as is the case in a typical thickness gauging application then the static probe (and the wheel probe if required) can operate successfully on rough surfaces. Very rough surfaces can be inspected with a hybrid system which requires a small amount of coupling liquid. In this system the rubber conforms around the larger surface roughness contours and the small amount of liquid couplant fills the remaining gaps. For example a light wipe of the rubber with couplant was sufficient to provide coupling for several measurements with the static probe.
Publication Source: Trends in NDE Science & Technology; Proceedings of the 14th World Conference on Non-Destructive Testing, New Delhi, 8-13 December 1996.Vol. 4, pages 2041 - 2044
Publisher: Ashgate Publishing Company
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