 Table of Contents ECNDT '98 Session: Offshore Industry | Industrial applications of Helium Leak TestHelle H. Rasmussen & Leif JeppesenFORCE Institute, Park Allé 345, DK - 2605 Brøndby Telephone: +45 43 26 70 00, Fax: +45 43 26 70 11, Corresponding Author Contact: Helle H. Rasmussen FORCE Institute, Park Allé 345, DK-2605 Broendby, Denmark, +45 43 26 70 00, +45 43 26 70 11 Email: hhr@FORCE.dk, URL: http://www.force.dk |
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Leaks are special types of defects which can have a major importance in systems where they have influence on safety and performance. Many objects will have a reduced reliability if they contain leaks.
Leak testing is a non destructive examination method which is used for detection and localisation of leaks and for measurement of leakage in systems or objects which is under vacuum or pressure.
Before a leak test examination is performed it is necessary to determine if the examination is to ascertain whether leaks are present or not, overall leak detection, or if the examination is to determine the location of a leak, localising leak detection. In some cases an examination for overall leak detection is performed first, and if leaks are detected, the localising method is applied for pinpointing of the leak. This is however not always required nor possible.
Secondly it is necessary to determine the leak rate which can be tolerated, as no objects are 100% tight. That is the requirements to tightness of the object. If for example the object have to be watertight, a leak rate below 10-4 mbar l/s will be sufficient. But if the object for example is to be used in the chemical industry the requirements can be a leak rate below 10-6 mbar l / s.
Fig 1: Helium Leak Test Examination
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In leak testing a pressure difference between the outer and the inner side of the object to be examined is produced. Subsequently the amount of gas or liquid which is passing through a leak is measured. In helium leak test helium is used as a search gas, from this the nomination of the method.
In principle two methods are applied for leak testing and localisation of leaks, the "Vacuum method" and the "Overpressure method".
At the "Vacuum method" the object to be examined for leaks is evacuated and sprayed from the outside with a search gas, in this case Helium. The gas enters through any leaks present in the object and is detected by a sensor connected to the leak test instrument.
At the "Overpressure method" the object to be examined for leaks is filled with a search gas, Helium, under slight overpressure. The search gas escapes through any leaks present to the outside and is detected by a detector probe. This detector probe is in most cases called a "sniffer" acting as a gas sampling probe.
For both methods specially developed leak detectors are available.
The object under test should, if possible, be tested according to its final mode of use, i.e. if it is used under vacuum, the vacuum method should be applied, if it is finally pressurised, the overpressure method should be adopted.
Examples of testing with the two methods are illustrated below. The Vacuum method is illustrated with the Hood Test and the Tracer Probe Test and the Overpressure method with the Hood test, the Bombing test and the Detector Probe or Sniffer test.
The Hood Test is an overall leak test. The evacuated test object is covered with a (plastic) hood. The space between the test object and the hood is filled with Helium from the search gas reservoir so the total outer surface of the test object is exposed to the Helium search gas. The helium enters through all leaks present at the evacuated test object and thus the detector connected to it. The detector now indicates the total leak rate.
The hood test can for example be used for examination of small vessels.
Fig 2: Helium Leak Test, Vacuum Method, Hood Test
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At the tracer probe test the same set-up as used for the hood test is applied, but without the hood. A spray gun is used to spray a fine jet of helium search gas at areas suspected of leaking. Again the helium enters through leaks present at the evacuated test object and the detector connected to it. The detector indicates if a leak is present at the area the helium search gas is exposed to.
The tracer probe test can for example be used on seals, flange connections, weld seams etc..
Fig 3: Helium Leak Test, Vacuum Method, Tracer probe test
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As in the vacuum hood test the overpressure hood test is an overall leak test. A test set-up similar to the vacuum test is used. A vacuum chamber is used for the hood, which can be evacuated by a auxiliary pump and to which the leak detector is connected. The helium search gas which is escaping through leaks in the test object is indicated by the leak detector.
The use of a helium leak detector allows detection of extremely small leaks and is suitable for automatic leak detection in industrial equipment.
The hood test can for example be used for examination of vessels, heat exchangers etc..
Fig 4: Helium Leak Test, Overpressure Method, Hood test.
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The bombing test is a pressure/vacuum method of leak detection used for testing of hermetically sealed components containing a cavity which can be gas-filled or evacuated. The objects to be tested, get in a pressure chamber exposed to the helium search gas. During an exposure time of up to several hours at a high helium pressure, the helium will penetrate through any leaks present in the test object. This is the part referred to as the "bombing". After the pressurisation or bombing the objects are tested for helium emission in a vacuum vessel, following the same procedure as in the hood test. This test permits detection of the smallest leak rates and is especially used for objects which can not be gas-filled by other means.
The bombing test can for example be used for examination of transistors, ampoules etc..
Fig 5: Helium Leak Test, Overpressure Method, Bombing test.
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At this type of test the suspected areas of the test object are carefully explored by means of a detector probe, a "sniffer", which is connected to the leak detector. The object to be tested are under helium search gas overpressure. The sensitivity of the method of the method and the accuracy of localising any leaky points depend on the nature of the search gas, the design of the sniffer and the time constant of the actual leak testing device.
The sniffer test can for example be used for examination of vessels, heat exchangers, seals, flange connections, weld seams etc..
Fig 6: Helium Leak Test, Overpressure Method, Sniffer test.
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To summarise, some of the capabilities of the Helium Leak Test are listed below.
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