05:55 Oct-11-2000 John Brunk Engineering, NDT Level III Self employed, part-time, USA, Joined Oct 1999 158
temperature effects on plastic wedges
When performing angle beam testing of metals, there is a change in beam angle with temperature. This happens because the velocity change in plastic wedge materials for a given temperature change is larger than the change in the metal. Beam angle increases with increasing temperature. The effect is most likely to be noticed when testing at high temperatures with a 70 degree wedge. Surface waves can drive you crazy. It has to be almost too cold to work to get longitudinal waves with a 45 degree wedge. The more common problem is to be wrong about the location of the reflector because of the change in beam angle. I don't have the data with me and won't trust my memory for the numbers; but I wrote an article about this for Materials Evaluation about 1987. I noticed this problem a couple of years earlier working outside in Wyoming in the winter. Different plastics used for wedges have different temperature coefficients. If you keep your angle beam calibration reference at the same temperature as the test object, and keep track of the actual angle and attenuation as the temperature changes, that should take care of most problems unless you really have to have a specific beam angle for a good reason. Attenuation changes can also be due to effects on the couplants.
Re: temperature effects on plastic wedges : When performing angle beam testing of metals, there is a change in beam angle with temperature. This happens because the velocity change in plastic wedge materials for a given temperature change is larger than the change in the metal. : The problem I described in attenuation change occurs just as much when angle beams are not used so I don't think we are seeing an effect that occurs because of a change in angle. The difficulty is that even with a straight beam you might undercall the size of a flaw due when the temperature of the acrylic holder used to couple the transducer to the part.