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NDT.net Issue - 2018-02 - NEWS

Sudden Problem in the Above Ground Storage Tank and the Overnight-Found PAUT Solution


Sonotron NDT60, Rehovot [Israel]
NEWS  
NDT.net Journal
Issue: 2018-02
One early morning of January, 2018 the technical supervisor of some oil storage field realized that the annular ring plate of one storage tank in service has been cracked suddenly: about 3.5…4 inch length crack appeared in the radial weld along the fusion line propagating from the plate end towards the shell of reservoir and it is not clear whether it penetrates inside already or not… Due to the risk of product leak out of the tank the urgent evaluation of the crack length was required in order to settle the needful repair schedule.

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The overnight-found solution is based on the VLFS PA inspection SW application being a standard option of Sonotrron NDT’s portable ISONIC series PA instruments ISONIC 3510, ISONIC 2010, ISONIC 2009 UPA Scope (VLFS – Vertical Line Focusing Scanning). Among other features the use of the said inspection SW package allows precise sizing of vertical cracks either surface breaking or internal based on the analysis of tip diffraction echoes obtained through sectorial scan coverage of the region of interest using either longitudinal or shear waves as it is illustrated by the videos below Shear wave.


Longitudinal wave

The solution was implemented trough the placement of the wedged 32-elements 1 mm pitch PA probe (part # 214381) onto the end side surface of the annular ring plate; with use of the said probe the sharp focusing and significant SNR (signal to noise ratio) are achievable for wall thickness range from 50 to 200 mm whilst performing shear wave half- and full skip S-Scan coverage.

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The solution was checked on the quickly prepared sample manufactured out of the specimen of planar butt weld having the thickness of parent material equal to the thickness of the annular ring plate. Upon obtaining positive results on the trials sample the urgent evaluation of the crack was performed backing the decision on the repair schedule. The video illustrating the pre-inspection trials and inspection and explaining the results is shown below.

The related links

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More of Sonotron NDT published in NDT.net
2018-09-01: MULTIGROUP T – the new inspection modality combining live S-Scan and FMC/TFM coverage out of the same PA Probe
2018-08-01: Complete PAUT Solution for the In-Service Inspection of Annular Ring Plates in the Above Ground Storage Tanks
2018-07-01: Sonotron NDT Brings the Annual Verification (Calibration) of PAUT Instruments to the Overnight Automatic Procedure at the Premises of the Instrument Owners
2018-06-01: PAUT: Rapid Detection and Evaluation of the Fatigue Cracks in the Web-to-Outboard End Pad Fillet Radius at Lower Wing Attach of an Aircraft
2018-05-01: Sonotron NDT introduces the upgraded version of ISONIC PA AUT platform
2018-05-01: Automatic finding, sizing, and alarming of the defects upon PAUT scanning completed
2018-04-01: Sonotron NDT expands the applications portfolio for PAUT of welds
2018-03-01: Frequency Domain Signal Analysis and Data Presentation – the Next Step Forward in the PA UT Instrumentation
2018-01-01: Sonotron NDT announces the new release of the ISONIC EXPERT FFC SW application: PA ultrasonic inspection and evaluation of Flange Face Corrosion
2017-12-01: PAUT of the Fir-Tree Roots of the Turbine Blades without Demounting Out of the Turbine Disk
All 60 Articles & News of Sonotron NDT in NDT.net

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